Engineering Excellence for World Class Food & Beverage Facility

Transforming Visions into Reality

SES Engineering Pvt. Ltd. collaborated with a globally renowned US-based food & beverage company to deliver a state-of-the-art manufacturing facility for their cake mix. The project set new benchmarks in food processing facility design, adhering to the highest standards of hygiene, safety, and operational efficiency.

Scope of Expertise

SES executed a comprehensive suite of engineering services tailored to the unique requirements of the project, delivering excellence at every stage. The facility was meticulously engineered to meet Good Manufacturing Practices (GMP) ensuring food safety, quality, and operational excellence. The design integrates sophisticated workflows to maintain hygiene and prevent contamination, making it a flagship project in food manufacturing. The site master planning and infrastructure are designed with a sustainable vision, ensuring seamless expansion capabilities. Holistic engineering solutions spanned across – process, HVAC design to prevent cross contamination, mechanical, civil, and structural, Electrical, Instrumentation and Automation disciplines, guaranteeing precision and efficiency. Advanced 3D design tools were utilized to enhance accuracy and streamline collaboration.

Innovative Facility Highlights

The facility layout was strategically designed to fit within the unique plot boundary, maximizing space utilization while ensuring operational efficiency. A key highlight is the integration of sub-zero cold storage within the main building, which also houses an independent food processing unit. The design prioritizes hygiene with separate entryways for workers and office staff; workers follow a strict protocol from the change room to the hygiene station before accessing production areas. Additionally, the flow of materials was meticulously planned—raw materials are stored and preprocessed on the mezzanine floor, with a separate route for transferring preprocessed materials to production areas, effectively preventing cross-contamination.

GMP Compliance and Hygienic Design

The facility was designed with GMP compliance at its core, incorporating:

  • Unidirectional Flow
  • Epoxy Flooring
  • HVAC Area Segregation
  • Hygiene Stations

Engineering Food Safety and Operational Excellence

By combining innovative designs, cutting-edge technology, and deep industry expertise, SES Engineering Pvt. Ltd. delivered a world-class food manufacturing facility that meets the stringent standards of GMP. This project underscores SES’s commitment to providing scalable and sustainable solutions for the food and beverage industry.

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